国产CAD/CAM软件之在机测绘软件：千机智能QJCAM
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<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">QJCAM是苏州千机智能技术有限<span style="color: black;">机构</span>研制的完全自主可控的智能制造软件平台。它<span style="color: black;">包含</span>涡轮类零件数控编程、通用数控编程、特征编程、特征<span style="color: black;">测绘</span>与<span style="color: black;">评估</span>、几何自适应加工、叶片<span style="color: black;">赔偿</span>加工、PCD刀具激光加工等多个专业CAM工具。</span></span></p>
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<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">千机智能QJCAM，对标美国NREC MAX-PAC，德国Tebis，自主<span style="color: black;">研发</span>了一款集<span style="color: black;">繁杂</span>曲面数控加工、几何自适应加工、通用特征编程为一体的多功能CAM软件UltraCAM，<span style="color: black;">持有</span>摆线铣、组合铣、变余量加工、特征编程、基于在机<span style="color: black;">测绘</span>的自适应<span style="color: black;">赔偿</span>加工等多项核心技术，是国内首款面向航空发动机核心零部件的商用CAM软件。UltraCAM软件已广泛应用于航空发动机、燃气轮机、压缩机、涡轮增压器等叶片、叶轮、叶盘及结构件加工编程，可实现航空发动机关键动力类零件专用CAM系统的国产替代。</span></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">2024年千机智能全新的软件平台“QJCAM”，千机智能基于工艺融合、深度服务、自主<span style="color: black;">开发</span>、开放<span style="color: black;">包涵</span>的理念，推出了QJCAM统一平台，由数控编程、在机<span style="color: black;">测绘</span>、自适应加工、专用CAM、产线自动机等模块<span style="color: black;">构成</span>，集专业<span style="color: black;">有效</span>、智能编程、技术领先、自主可控、开放平台、国产适配的<span style="color: black;">优良</span>于一体。<span style="color: black;">将来</span>，QJCAM将进一步夯实<span style="color: black;">基本</span>技术的<span style="color: black;">研发</span>，沿着通用、SaaS、专机的方向，<span style="color: black;">持续</span>扩大<span style="color: black;">制品</span>生态价值。</span></span></p>
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<h1 style="color: black; text-align: left; margin-bottom: 10px;">与其他CAM相比，QJCAM有以下特点：</h1>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">（1）自研专利技术支撑核心算法，自主可控、安全<span style="color: black;">靠谱</span>。</span></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">（2）透平机械基于特征编程，专业<span style="color: black;">有效</span>。</span></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">（3）2-5轴零件编程，适用广泛。</span></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">（4）与数控系统一体化融合，支持“在机<span style="color: black;">测绘</span>-加工-校验”。</span></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">（4）闭环加工场景丰富，既可用于零件编程，<span style="color: black;">亦</span>可用于零件维修与再制造等场景。</span></span></p>
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<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">平台工具：</span></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">（1）涡轮类零件数控编程QJCAM.Turbo</span></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">（2）通用数控编程QJCAM.Expert</span></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">（3）特征编程QJCAM.Feature</span></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">（4）特征<span style="color: black;">测绘</span>与<span style="color: black;">评估</span>QJCAM.Inspection</span></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">（5）几何自适应加工QJCAM.Fit</span></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">（6）叶片<span style="color: black;">赔偿</span>加工QJCAM.BladeFit</span></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">（7）叶盘修复加工QJCAM.BliskFit</span></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">（8）倒圆倒角加工QJCAM.ChamferFit</span></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">（9）PCD刀具激光加工QJCAM.PCD</span></span></p>
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<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">在<span style="color: black;">实质</span>生产过程中，大多工件<span style="color: black;">拥有</span><span style="color: black;">有些</span>通用的几何特征，如孔、凸台、方槽等，且存在对这些基本几何特征的<span style="color: black;">测绘</span>与<span style="color: black;">评估</span><span style="color: black;">需要</span>，这<span style="color: black;">常常</span>由三坐标<span style="color: black;">测绘</span>机来完成。</span><span style="color: black;">但在生产任务繁忙的<span style="color: black;">状况</span>下，三坐标<span style="color: black;">测绘</span>机会<span style="color: black;">显现</span>资源紧缺的问题，待检验工件会产生堆积，影响到生产节拍。</span><span style="color: black;">倘若</span>将一部分<span style="color: black;">测绘</span>任务交由机床完成，<span style="color: black;">例如</span>在某道工序<span style="color: black;">或</span>某几道工序完成后，<span style="color: black;">经过</span>在机<span style="color: black;">测绘</span>技术对工件的形状、位置偏差进行<span style="color: black;">测绘</span>，并<span style="color: black;">按照</span><span style="color: black;">测绘</span>结果进行数据分析，对后续工序进行修正，<span style="color: black;">那样</span><span style="color: black;">这般</span>既减轻了三坐标<span style="color: black;">测绘</span>机的任务压力，又避免了工件的二次装夹，对<span style="color: black;">加强</span>生产效率以及<span style="color: black;">制品</span>合格率都有益处。</span></p>
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<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">特征<span style="color: black;">测绘</span>模块<span style="color: black;">做为</span><span style="color: black;">以上</span>问题的<span style="color: black;">处理</span><span style="color: black;">方法</span>，是一个功能全面的快速<span style="color: black;">测绘</span>和误差评定模块，能<span style="color: black;">供给</span>在机<span style="color: black;">测绘</span>、<span style="color: black;">测绘</span>结果分析、误差评定、生成检测报告等功能。<span style="color: black;">同期</span>，为面向航天航空<span style="color: black;">行业</span>，该模块<span style="color: black;">亦</span><span style="color: black;">供给</span>了针对叶盘、叶环、叶片模型的<span style="color: black;">测绘</span>、<span style="color: black;">评估</span>和<span style="color: black;">赔偿</span>功能。</span></span></p>
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<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">千机智能QJCAM在机<span style="color: black;">测绘</span><span style="color: black;">能够</span>生成机床G代码</span></span></p>
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<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">2022年千机智能UltraFIT软件获德国PTB最高等级精度认证</span></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><strong style="color: blue;"><span style="color: black;">千机智能国产UltraFIT软件<span style="color: black;">经过</span>了德国PTB高斯最小二乘拟合算法的精度认证，位置、长度最高精度等级0.1μm，<span style="color: black;">方向</span>精度0.1μrad</span></strong><span style="color: black;">。该认证标志着UltraFIT软件算法的<span style="color: black;">精细</span>性和<span style="color: black;">靠谱</span>性达到国际标准，<span style="color: black;">能够</span>为客户<span style="color: black;">供给</span>准确<span style="color: black;">靠谱</span>的计算结果。</span></span></p>
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<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">UltraFIT是千机智能自主<span style="color: black;">开发</span>的一款基于在机<span style="color: black;">测绘</span>的自适应<span style="color: black;">赔偿</span>软件，<span style="color: black;">拥有</span>自动纠正工件位置偏差、自适应<span style="color: black;">赔偿</span>曲面轮廓以及在机<span style="color: black;">测绘</span>公差<span style="color: black;">评估</span>功能。软件突破了核心自适应<span style="color: black;">赔偿</span>算法，<span style="color: black;">供给</span>多场景的闭环自适应加工<span style="color: black;">处理</span><span style="color: black;">方法</span>，<span style="color: black;">测绘</span>及<span style="color: black;">赔偿</span>精度达到国际先进水平。自动化<span style="color: black;">处理</span>行业内零件装夹效率低，检测周期长和过程质量<span style="color: black;">掌控</span>难的问题。</span></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">应用<span style="color: black;">行业</span>：用于薄壁件变形<span style="color: black;">掌控</span>，铸造件、3D打印件等机械加工变形<span style="color: black;">掌控</span>，自动化产线中质量监控等方面。</span></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">个人感觉，工业软件是技术和经验的<span style="color: black;">累积</span>，<span style="color: black;">同期</span><span style="color: black;">亦</span>需要<span style="color: black;">持续</span>探索和打磨。快是不可能的。<span style="color: black;">亦</span>别指望别人开源。好<span style="color: black;">欠好</span>用先放一边，有<span style="color: black;">无</span>免费的最重要。<span style="color: black;">必定</span>要有免费版本培养<span style="color: black;">大众</span>的<span style="color: black;">运用</span>习惯（<span style="color: black;">意见</span>UltraCAM后续开放标准版（个人永久免费），专业版收费）。就<span style="color: black;">例如</span>UG，个人都免费（PJ）。<span style="color: black;">机构</span>才收费。<span style="color: black;">无</span>免费版本<span style="color: black;">供给</span>给个人<span style="color: black;">运用</span>，再好用<span style="color: black;">亦</span>发展不起来。最后建模习惯，这个习惯养<span style="color: black;">成为了</span>很难更改的。<span style="color: black;">能够</span>学西门子的<span style="color: black;">有些</span>东西。</span></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">国产工业软件，需扎实做好生态，<span style="color: black;">提高</span>核性能和调度性能才是关键。有些方面，其实还差很远，<span style="color: black;">咱们</span>的<span style="color: black;">累积</span>太少了，但世上就怕认真二字，您说是不是？部分国人的作风<span style="color: black;">不足</span>认真，缺乏钻研和进取的动力，<span style="color: black;">引起</span>打磨<span style="color: black;">制品</span>的意愿和决心不足，和市场<span style="color: black;">暴躁</span><span style="color: black;">特别有</span>关系。</span></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">工业软件，前期<span style="color: black;">无</span>任何<span style="color: black;">报答</span>，还要往里面砸钱。工业软件核心东西没法指望别人的，国内都<span style="color: black;">指的是</span>望买现成的，不愿意付出，美其名曰轻资产。<span style="color: black;">这般</span>的成本最低啊！工业软件<span style="color: black;">便是</span>最好的例证。<span style="color: black;">因此</span>老外才这么<span style="color: black;">张狂</span>，国人陋习不改难有后劲发展。共情是个好东西。智慧<span style="color: black;">常常</span>是在共情中产生的。<span style="color: black;">期盼</span>国人争口气，这辈子值了!</span></span></p>
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