富得利：外贸工厂用低代码自建 MES 系统
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><img src="https://mmbiz.qpic.cn/sz_mmbiz_gif/6Qoz8QdUyDDPIFwsNBiaJsgtiaHiafXdIovTwPnGFfMjBHI6AsSuvVL7wIHbS2ZPLZatEMJjpr2rMBYZib2eia652oQ/640?wx_fmt=gif&tp=webp&wxfrom=5&wx_lazy=1&wx_co=1" style="width: 50%; margin-bottom: 20px;"></p><img src="https://mmbiz.qpic.cn/mmbiz_png/fgnkxfGnnkQHrbiaR05ibWjdTib5rVzbZRE7f8VcgckIV4tiaVMvquMYiaQkJj2VfdGuO34ZTGqIqqjzMkDfEsbx9TA/640?wx_fmt=png&tp=webp&wxfrom=5&wx_lazy=1&wx_co=1" style="width: 50%; margin-bottom: 20px;"><span style="color: black;">2017 年<span style="color: black;">起始</span>，为了满足外贸市场<span style="color: black;">针对</span>个性化订单的<span style="color: black;">需求</span>，实现柔性制造，富得利木业<span style="color: black;">机构</span><span style="color: black;">持续</span>引进过<span style="color: black;">有些</span>中小型 MES，但成本依旧居高不下，<span style="color: black;">况且</span>还<span style="color: black;">没法</span>满足<span style="color: black;">实质</span>发展<span style="color: black;">需要</span>。2021 年初，富得利<span style="color: black;">经过</span>钉钉低代码<span style="color: black;">研发</span>的方式，仅用时 3 个月，就给外贸工厂搭起了一套 MES 系统。</span>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><img src="https://mmbiz.qpic.cn/sz_mmbiz_png/6Qoz8QdUyDCp2aH5SeDzwAtd3Tezzey0hJIYRwiapVyfV9722pQF6Zv8D4xkWGewfd1Aj5ZNDInUOBCDicvEPicMw/640?wx_fmt=png&tp=webp&wxfrom=5&wx_lazy=1&wx_co=1" style="width: 50%; margin-bottom: 20px;"></p><span style="color: black;"><strong style="color: blue;"><span style="color: black;">品牌故事</span></strong></span>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;">浙江富得利木业有限<span style="color: black;">机构</span>创立于 1994 年，是中国起步早、国际化经营成熟的地板企业之一。</span><span style="color: black;">早在 1999 年，富得利地板就<span style="color: black;">作为</span>了天安门城楼修复工程专用地板，营销网络遍布全国，以及北美、欧洲、非洲等地，每年出口实木地板 100 万平方米以上。</span></p><span style="color: black;">富得利品牌不仅是中国名牌，<span style="color: black;">更加是</span>“亚洲 500 强品牌”。<span style="color: black;">咱们</span>走进北京人民大会堂，<span style="color: black;">或</span>克里姆林宫，都<span style="color: black;">能够</span>感受得到富得利地板的橡木飘香。</span><span style="color: black;">随着外贸行业的发展变化，富得利面临着许多亟需<span style="color: black;">处理</span>的问题。</span><span style="color: black;"><span style="color: black;">例如</span>，外贸行业的分散订单越来越多，客户的个性化<span style="color: black;">需要</span>对工厂的敏捷制造<span style="color: black;">需求</span><span style="color: black;">逐步</span>变高。</span><span style="color: black;"><span style="color: black;">怎样</span><span style="color: black;">保准</span>业务链上的<span style="color: black;">营销</span>生产环节，能否<span style="color: black;">快速</span><span style="color: black;">即时</span>地接收到客户<span style="color: black;">需要</span>，并且<span style="color: black;">保准</span>新<span style="color: black;">制品</span>、老<span style="color: black;">制品</span><span style="color: black;">同期</span>上产线不出问题？这就</span><span style="color: black;">对工厂的<span style="color: black;">全部</span>协同能力提出了考验</span><span style="color: black;">。</span><span style="color: black;">富得利木业的数字化转型从 2017 年<span style="color: black;">起始</span>，为了满足外贸市场<span style="color: black;">针对</span>个性化订单的<span style="color: black;">需求</span>，实现柔性制造，企业<span style="color: black;">亦</span>引进过<span style="color: black;">有些</span>中小型 MES，但这些 MES 系统<span style="color: black;">针对</span>中小企业<span style="color: black;">来讲</span>，成本居高不下，<span style="color: black;">况且</span>还<span style="color: black;">没法</span>满足<span style="color: black;">实质</span>发展<span style="color: black;">需要</span>。</span><span style="color: black;">接下来，<span style="color: black;">咱们</span>就以富得利外贸工厂的生产流程为切入点，为<span style="color: black;">大众</span>重点讲解，</span><span style="color: black;">用钉钉低代码自建生产制造系统</span><span style="color: black;">的<span style="color: black;">优良</span>。</span><img src="https://mmbiz.qpic.cn/sz_mmbiz_png/6Qoz8QdUyDCp2aH5SeDzwAtd3Tezzey0FPm3jwusC75bcYnhFQVFOWK5g3ar2K4ibaVicYKe2ty9vt8dkM0cqQfA/640?wx_fmt=png&tp=webp&wxfrom=5&wx_lazy=1&wx_co=1" style="width: 50%; margin-bottom: 20px;">
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><strong style="color: blue;">用低代码自建 MES 系统，</strong></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><strong style="color: blue;">打通<span style="color: black;">营销</span>、采购、生产数据</strong></span></p><span style="color: black;"><span style="color: black;">针对</span>制造业<span style="color: black;">来讲</span>，一个<span style="color: black;">制品</span>从<span style="color: black;">营销</span>拿到订单<span style="color: black;">起始</span>，要经历的<span style="color: black;">重点</span>环节有五个：</span>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;">五大环节</span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;"><span style="color: black;">营销</span>人员拿到订单后报往<span style="color: black;">机构</span></span></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">生产计划部<span style="color: black;">按照</span>订单，申请相应数量的生产材料</span></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">采购部<span style="color: black;">按照</span>申请向上游供应商进行采购</span></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">原料交付后进行生产排程</span></span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;"><span style="color: black;">工厂去仓库领料生产</span></span></p><span style="color: black;">在用数字化管理之前，这五步需要前一步完成<span style="color: black;">才可</span>进行下一步，相互之间<span style="color: black;">没法</span>看到<span style="color: black;">详细</span>进度。</span><span style="color: black;">在过去，<span style="color: black;">她们</span><span style="color: black;">每一个</span>工序都有自己的表单，相互割裂难以<span style="color: black;">查找</span>。为了同步信息，富得利还做了一个大的流程表：什么时候发货、物料什么时候到等信息，都是靠人工填表。厂长、生产计划员、仓库、采购、财务，等<span style="color: black;">关联</span><span style="color: black;">分部</span>都需要在线编辑这张表，填错<span style="color: black;">或</span>被人改掉，其他人没法<span style="color: black;">晓得</span>，数据有任何变动，<span style="color: black;">亦</span>很难<span style="color: black;">查找</span>。<span style="color: black;">倘若</span>订单做到一半，客户<span style="color: black;">需求</span>暂停，这部分表格内容就暂停更新，所有环节的人都会来问一遍<span style="color: black;">状况</span>。</span><span style="color: black;">2021 年初，富得利仅用时 3 个月，就<span style="color: black;">经过</span>钉钉低代码<span style="color: black;">研发</span>的方式，给外贸工厂搭起了一套 MES 系统</span><span style="color: black;">。</span><span style="color: black;"><img src="https://mmbiz.qpic.cn/sz_mmbiz_png/6Qoz8QdUyDAfLqo8PyoqftoCcCttmHSTibqr3NBdaYaLISXq0R7uNXqdd6D9RiaxGbTREVTAd3GdGIJTYEKrrHZQ/640?wx_fmt=png&tp=webp&wxfrom=5&wx_lazy=1&wx_co=1" style="width: 50%; margin-bottom: 20px;"></span><span style="color: black;"><span style="color: black;">在这个系统中，<span style="color: black;">营销</span>、采购、生产环节的每一步<span style="color: black;">发展</span>和反馈，都会在线同步更新，所有<span style="color: black;">关联</span>员工均可实时查看。</span></span><span style="color: black;"><span style="color: black;">此刻</span>的<span style="color: black;">营销</span>生产流程，变<span style="color: black;">成为了</span><span style="color: black;">这般</span>：</span><strong style="color: blue;"><span style="color: black;">1. </span></strong><span style="color: black;">创建<span style="color: black;">营销</span>订单时，<span style="color: black;">能够</span></span><span style="color: black;"><span style="color: black;">选取</span>物料，会自动跳出单价</span><span style="color: black;">，输入数量后，地板的面积和总价就<span style="color: black;">能够</span>自动生成。</span><span style="color: black;"><strong style="color: blue;"><span style="color: black;">2. </span></strong></span><span style="color: black;"><span style="color: black;">营销</span>订单经过订单评审后，生产计划管理<span style="color: black;">能够</span><span style="color: black;">经过</span></span><span style="color: black;"><span style="color: black;">相关</span><span style="color: black;">营销</span>订单</span><span style="color: black;">，把<span style="color: black;">制品</span><span style="color: black;">名单</span>导入，进行生产排程。生成之后，就<span style="color: black;">能够</span>进行领料，<span style="color: black;">倘若</span>原材料缺失，就需要发起采购申请。</span><span style="color: black;"><strong style="color: blue;"><span style="color: black;">3. </span></strong></span><span style="color: black;">采购入库后，生产排程就会发到车间<span style="color: black;">专家</span>。</span><span style="color: black;"><strong style="color: blue;"><span style="color: black;">4. </span></strong></span><span style="color: black;">业务人员<span style="color: black;">亦</span><span style="color: black;">再也不</span>需要天天往车间跑，只需在后台输入<span style="color: black;">营销</span>订单，就<span style="color: black;">能够</span>查到采购<span style="color: black;">是不是</span>到货，<span style="color: black;">是不是</span><span style="color: black;">起始</span>生产，生产到了哪个<span style="color: black;">过程</span>，合格率是多少，什么时候发货等信息。从而<span style="color: black;">能够</span></span><span style="color: black;">随时给客户进行更加<span style="color: black;">知道</span>的反馈</span><span style="color: black;">。</span><span style="color: black;">这套系统大幅缩短了，企业各个环节的沟通成本和反馈周期。一个订单的生产周期，<span style="color: black;">亦</span>从过去的 60 天缩短到了 40 天。</span><img src="https://mmbiz.qpic.cn/sz_mmbiz_png/6Qoz8QdUyDCp2aH5SeDzwAtd3Tezzey0xvlLI7AN2m4E6nH8kqLN4LcEPlbt4NBiaLFcM5QdoqoBhKIuuSlZ5Bw/640?wx_fmt=png&tp=webp&wxfrom=5&wx_lazy=1&wx_co=1" style="width: 50%; margin-bottom: 20px;"><span style="color: black;"><strong style="color: blue;"><span style="color: black;"><strong style="color: blue;"><span style="color: black;">用钉钉管理机械设备，</span></strong></span></strong></span><span style="color: black;"><strong style="color: blue;"><span style="color: black;"><strong style="color: blue;"><span style="color: black;">实时监测一键报修</span></strong></span></strong></span>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;">生产</span><span style="color: black;">周期的缩短，</span><span style="color: black;"><span style="color: black;">亦</span>离不开生产设备的良好运转。接下来，<span style="color: black;">咱们</span>就来<span style="color: black;">瞧瞧</span>，富得利是<span style="color: black;">怎样</span></span><span style="color: black;">用钉钉管理<span style="color: black;">设备</span>设备</span><span style="color: black;">的。</span></p><span style="color: black;"><span style="color: black;">针对</span>制造业<span style="color: black;">来讲</span>，<span style="color: black;">仅有</span>保持设备的正常运行，<span style="color: black;">才可</span><span style="color: black;">保证</span>企业的生产产能。在<span style="color: black;">运用</span>钉钉以前，当设备<span style="color: black;">显现</span>故障时，需要打<span style="color: black;">tel</span>去找设备的维修人员。维修人员要先从工作岗位到生产现场，到达现场后，要先<span style="color: black;">检测</span>故障再去找维修工具。<span style="color: black;">全部</span>维修时间比较长。</span><span style="color: black;">在富得利的外贸工厂，曾经有一次产线上的关键设备<span style="color: black;">显现</span>故障，维修人员到仓库寻找维修备件时<span style="color: black;">发掘</span><span style="color: black;">无</span>库存，<span style="color: black;">引起</span>整条产线只能暂停。幸好有其他设备可做备用，才<span style="color: black;">无</span>耽误<span style="color: black;">制品</span>的正常交付。</span><span style="color: black;"><span style="color: black;">此刻</span>当设备<span style="color: black;">显现</span>故障后，操作工用钉钉扫一下设备上的二维码，就<span style="color: black;">能够</span><span style="color: black;">表示</span>设备故障<span style="color: black;">原由</span>并发起报修。在钉钉的“</span><span style="color: black;">安灯呼叫看板</span><span style="color: black;">”上，相应的设备就会发出红色报障。维修工<span style="color: black;">亦</span>会<span style="color: black;">第1</span>时间在钉钉上接到维修任务，去到现场进行拍照签到后，报障提示变橙色，<span style="color: black;">显示</span>正在维修中；维修完成并验收后，设备状态会再次变绿。</span><span style="color: black;"><img src="https://mmbiz.qpic.cn/sz_mmbiz_png/6Qoz8QdUyDAfLqo8PyoqftoCcCttmHSTUucNZcW5icwVYLoSMicjEdY4AIelceTQs60SonHPLLKKibib0csSLHnKPQ/640?wx_fmt=png&tp=webp&wxfrom=5&wx_lazy=1&wx_co=1" style="width: 50%; margin-bottom: 20px;"></span><span style="color: black;"><span style="color: black;">另外</span>，</span><span style="color: black;">设备维修看板</span><span style="color: black;">，会<span style="color: black;">表示</span>工厂设备故障次数、故障统计、配件消耗报警。统计出<span style="color: black;">那些</span>设备容易坏，<span style="color: black;">那些</span>设备配件需要<span style="color: black;">保准</span>最小库存量的准备，不至于<span style="color: black;">显现</span><span style="color: black;">由于</span>设备坏了而停工。</span><span style="color: black;">总之，这些统计数据能让企业，有计划地进行设备<span style="color: black;">守护</span>保养，将设备对生产进度的影响降到最低。</span><img src="https://mmbiz.qpic.cn/sz_mmbiz_png/6Qoz8QdUyDCp2aH5SeDzwAtd3Tezzey0Jpr4XFOmFfQItcY2xibk8vZrib5Qia4cTIgbCwqUzK89ia302CucpSZtYg/640?wx_fmt=png&tp=webp&wxfrom=5&wx_lazy=1&wx_co=1" style="width: 50%; margin-bottom: 20px;"><span style="color: black;"><strong style="color: blue;"><span style="color: black;">用手机完成报工和品控，</span></strong></span><span style="color: black;"><strong style="color: blue;"><span style="color: black;">
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;">有效<span style="color: black;">提高</span>员工积极性</p>
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<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;">最后，<span style="color: black;">咱们</span>再来<span style="color: black;">瞧瞧</span>，生产制造企业如何<span style="color: black;">运用</span>钉钉来完成报工和品控。</span></p><span style="color: black;">在<span style="color: black;">运用</span>钉钉之前，车间<span style="color: black;">专家</span>需要把员工<span style="color: black;">每日</span>的产量数据写好，<span style="color: black;">那些</span>人、<span style="color: black;">那些</span>订单、什么规格、几点到几点，生产了多少，<span style="color: black;">而后</span><span style="color: black;">按照</span>这些数据统计出平方数，再乘以计件单价，统计出工人的工资，<span style="color: black;">每日</span>形成一张报工表。</span><span style="color: black;">之后，再把这张表给到生产计划部、财务，<span style="color: black;">而后</span>会汇总到厂长审批之后，再由统计员挨个输入电脑，形成电子版报告发在工作群里。</span><span style="color: black;"><span style="color: black;">此刻</span>，日产量报告<span style="color: black;">能够</span><span style="color: black;">经过</span></span><span style="color: black;">在线报工</span><span style="color: black;">的形式完成，班组组长<span style="color: black;">能够</span>每次做完一批货后，就<span style="color: black;">马上</span>用手机报工。统计员<span style="color: black;">不消</span>再做统计，核对一下上报数量和<span style="color: black;">实质</span>数量的准确性就<span style="color: black;">能够</span>。<span style="color: black;">这般</span>一来，员工当天就能<span style="color: black;">晓得</span>自己的工资<span style="color: black;">状况</span>，直观的数据<span style="color: black;">能够</span></span><span style="color: black;">有效<span style="color: black;">提高</span>员工工作的积极性</span><span style="color: black;">。</span><span style="color: black;"><span style="color: black;">另一</span>，为了做好<span style="color: black;">制品</span>的品控，在使用钉钉之前，富得利会安排专人跟单，要等这一单完全做完，<span style="color: black;">才可</span><span style="color: black;">晓得</span><span style="color: black;">制品</span>合格率是多少。<span style="color: black;">制品</span>质量<span style="color: black;">重点</span>依赖，每条产线上操作工的自觉性，以及品控经理的巡检，<span style="color: black;">制品</span>不合格的<span style="color: black;">原由</span>很难追溯。</span><span style="color: black;"><span style="color: black;">此刻</span><span style="color: black;">运用</span>钉钉以后，<span style="color: black;">能够</span>将来料检、过程检、出厂检等各环节打通，并在手机上报工单质检结果，每到工序完成质检后，才会进入下一步，让</span><span style="color: black;"><span style="color: black;">全部</span>生产环节的质检数据留痕</span><span style="color: black;">。</span><span style="color: black;">富得利国际贸易事业部总经理车飞说，<span style="color: black;">将来</span><span style="color: black;">咱们</span>会进一步<span style="color: black;">提高</span>设备的自动化和智能化，让流动的数据能形<span style="color: black;">成份</span>析结果，<span style="color: black;">作为</span>一部分生产依据、决策依据。</span><img src="https://mmbiz.qpic.cn/sz_mmbiz_png/6Qoz8QdUyDCp2aH5SeDzwAtd3Tezzey0rm1pR7RibCfhyp6ED5lDicPj6Qn1b5s7Schk3EQ5OFvpRHbjcXVNeSkQ/640?wx_fmt=png&tp=webp&wxfrom=5&wx_lazy=1&wx_co=1" style="width: 50%; margin-bottom: 20px;"><span style="color: black;"><strong style="color: blue;"><span style="color: black;">案例总结</span></strong></span><span style="color: black;"><span style="color: black;">咱们</span>来总结一下，钉钉是<span style="color: black;">怎样</span><span style="color: black;">帮忙</span>富得利，更好地进行数字化转型的：</span><span style="color: black;"><span style="color: black;">第1</span>，</span><span style="color: black;">用低代码自建生产制造系统</span><span style="color: black;">，打通<span style="color: black;">营销</span>、采购、生产数据，降低各环节的沟通成本和反馈周期。</span><span style="color: black;">第二，</span><span style="color: black;">用钉钉管理<span style="color: black;">设备</span>设备</span><span style="color: black;">，实时监测设备<span style="color: black;">情况</span>，<span style="color: black;">显现</span><span style="color: black;">情况</span><span style="color: black;">能够</span>一键报修，设备对生产进度的影响降到最低。</span><span style="color: black;">第三，</span><span style="color: black;">在手机端完成报工和品控</span><span style="color: black;">，让各个环节的工作有迹可循，有效<span style="color: black;">提高</span>员工积极性。</span>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;">/ END /</span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><span style="color: black;">以上内容<span style="color: black;">源自</span>于《</span><span style="color: black;">钉钉·数字化案例课》：</span></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><img src="https://mmbiz.qpic.cn/sz_mmbiz_jpg/6Qoz8QdUyDCo30UzU13YTeVYzTpede1dLfvUlehbNH0ic75ic6CK4q9dHNPqZ3WqX83pgzfAiaO3mqXF8vzjP8p5Q/640?wx_fmt=jpeg&tp=webp&wxfrom=5&wx_lazy=1&wx_co=1" style="width: 50%; margin-bottom: 20px;"></p><img src="https://mmbiz.qpic.cn/sz_mmbiz_png/6Qoz8QdUyDA057aDnJicdj8saaWs5xLxNRRuLqRFUbMibTIficnu8kRY0c0cmIsCYzhZDYicHJaDWw8ibm29TCDWodg/640?wx_fmt=png&tp=webp&wxfrom=5&wx_lazy=1&wx_co=1" style="width: 50%; margin-bottom: 20px;">
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><a style="color: black;"><span style="color: black;"><img src="https://mmbiz.qpic.cn/sz_mmbiz_png/6Qoz8QdUyDAfLqo8PyoqftoCcCttmHSTRhrGDVsFZwmdibbXAOasBichK1UhFBeaq2KpZzqExbIHPVyfPGxSN9aA/640?wx_fmt=png&tp=webp&wxfrom=5&wx_lazy=1&wx_co=1" style="width: 50%; margin-bottom: 20px;"></span></a></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><a style="color: black;"><span style="color: black;"><img src="https://mmbiz.qpic.cn/sz_mmbiz_png/6Qoz8QdUyDAfLqo8PyoqftoCcCttmHSTr1iaMIWvRFZviayUzAjdltica4qiaKVYwXgk1P7ebwicdiajEibg8OwMPBjAg/640?wx_fmt=png&tp=webp&wxfrom=5&wx_lazy=1&wx_co=1" style="width: 50%; margin-bottom: 20px;"></span></a></p>
<p style="font-size: 16px; color: black; line-height: 40px; text-align: left; margin-bottom: 15px;"><a style="color: black;"><span style="color: black;"><img src="https://mmbiz.qpic.cn/sz_mmbiz_png/6Qoz8QdUyDAfLqo8PyoqftoCcCttmHSTFuY7pJOUInyRAdo6ia1jqIxA32tyBds55Kxj3xZlCPZ5IEH4KS6p17A/640?wx_fmt=png&tp=webp&wxfrom=5&wx_lazy=1&wx_co=1" style="width: 50%; margin-bottom: 20px;"></span></a></p>
你的言辞如同繁星闪烁，点亮了我心中的夜空。 系统提示我验证码错误1500次 ＼~゛， 你的话深深触动了我，仿佛说出了我心里的声音。
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